About
Standard configuration for PHL series Combined Decoiler Straightener
Touch screen HMI operation
Photoelectric arc control system
Feed outlet guide frame device
Automatic height adjustment device of feeding line
Overhead disc brake
Material roll head flattening device
Support arm Press arm Retaining arm device
Arc control roller
Variable frequency speed regulation of rack motor
Rack oil pressure expansion connecting rod type wedge type
Main shaft support arm of material rack coil weight 10t
Optional configuration for PHL series Combined Decoiler Straightener
Oil pressure automatic feeding trolley
Automatic oiling device
Hydraulic head shearing device
Automatic adjustment of Strengthening motor
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Precise and Efficient Strip ProcessingBuilt for automatic press line feeding, this combined decoiler straightener ensures uniform straightening and smooth coil handling for diverse materials such as mild steel, stainless steel, and aluminum. The PLC-driven control simplifies operation, while the gear motor provides reliable speed and torque for steady strip advancement. This results in improved productivity and consistent output, even during high-duty cycles.
Robust Construction for Industrial DemandsManufactured from mild steel and finished with powder coating, the machine offers excellent resistance to wear and corrosion. The design accommodates heavy coils and maintains performance over long-term use, making it suitable for demanding environments. Additional features like loop control system and coil loading trolley enhance operational safety and workflow flexibility.
FAQ's of Combined Decoiler Straightener:
Q: How does the combined decoiler straightener improve metal strip feeding in press automation?
A: The machine automates both decoiling and straightening of metal strips, delivering consistent, accurately straightened material directly to press lines. This reduces manual material handling, increases production speed, and minimizes scrap due to misfeeds or material distortion.
Q: What types of materials can be processed with this decoiler straightener?
A: This equipment efficiently handles cold-rolled (CR), hot-rolled (HR), stainless steel (SS), and aluminum strips within a maximum width of 600 mm and thickness up to 2.5 mm, making it highly versatile for different industrial applications.
Q: When should maintenance be carried out on this machine?
A: Regular inspection and routine maintenance should be scheduled in accordance with usage frequency. Typically, checking the rollers, drive system, and lubrication every 3-6 months ensures optimal performance and extended service life.
Q: Where is this combined decoiler straightener typically installed?
A: It is commonly installed in metalworking facilities, particularly in areas supplying strip material to automated press machines. Its compact footprint (2200 mm x 950 mm x 1700 mm) allows integration into both new and existing production lines.
Q: What is the process for loading coils onto the machine?
A: Coils are loaded using the included coil loading trolley, which aligns with the decoiler's mandrel. Operators can secure the coil within the specified inner diameter range (470-530 mm), ensuring safe and efficient setup before automatic operation begins.
Q: How does the control system benefit the operation?
A: The PLC-based control system automates critical functions, such as speed adjustment, straightening force, and loop control. This automation enhances repeatability, reduces operator intervention, and improves overall safety and reliability.
Q: What are the advantages of using this machine over manual material feeding?
A: The combined decoiler straightener decreases labor requirements, improves straightening accuracy, and offers higher throughput. Its noise level remains below 75 dB, contributing to a safer and more comfortable working environment.