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High Speed 3 Die 3 Blow Bolt Heading Machine

High Speed 3 Die 3 Blow Bolt Heading Machine
High Speed 3 Die 3 Blow Bolt Heading Machine

High Speed 3 Die 3 Blow Bolt Heading Machine Specification

  • Machine Type
  • Bolt Forming Machine
  • Model No
  • HS3D3B-120
  • Accuracy
  • 0.01 mm mm
  • Operating Temperature
  • 5C to 45C Celsius (oC)
  • Lubricating System
  • Automatic Centralized Lubrication
  • Cooling System
  • Integrated Water Cooling
  • Voltage
  • 380V / 415V, 3 Phase Volt (v)
  • Drive
  • Hydraulic & Mechanical
  • Frequency
  • 50/60 Hz Hertz (HZ)
  • Frame Type
  • Heavy Duty Steel Frame
  • Power Rating
  • 20 kW
  • Connectivity Options
  • Panel Interface, Remote Diagnostics
  • Control System
  • PLC Controlled
  • Features
  • Vibration Free Operation, Quick Die Change
  • Technology
  • Cold Forming
  • Power Source
  • Electric
  • Operating Type
  • Automatic
  • Surface Treatment
  • Polished & Painted
  • Dimension (L*W*H)
  • Approx. 4100 mm x 1300 mm x 1600 mm Millimeter (mm)
  • Weight (kg)
  • 5600 kg Kilograms (kg)
  • Usage & Applications
  • Manufacturing of bolts, fasteners, cold heading components
  • Tooling Change Time
  • <20 Minutes
  • Main Shaft Speed
  • 145-210 rpm
  • Working Speed
  • High Speed
  • Operator Panel
  • Touchscreen HMI
  • Safety Features
  • Emergency Stop, Overload Protection
  • Header Stroke Length
  • 60-120 mm
  • Air Supply Requirement
  • 6-8 Bar
  • Applicable Wire Diameter
  • 4 mm - 12 mm
  • Max. Shank Diameter
  • 12 mm
  • Main Motor Brand
  • Siemens or Equivalent
  • Max. Bolt Length
  • 100 mm
  • Die System
  • 3 Dies 3 Blows
  • Consumption Of Power
  • Approx. 18-25 kW/hr
 

High Speed 3 Die 3 Blow Bolt Heading Machine Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Payment Terms
  • Cash in Advance (CID), Telegraphic Transfer (T/T)
  • Supply Ability
  • 10 Units Per Month
  • Delivery Time
  • Days
  • Main Domestic Market
  • All India
 

About High Speed 3 Die 3 Blow Bolt Heading Machine

A High Speed 3 Die 3 Blow Bolt Heading Machine is a specific type of equipment used in the manufacturing industry, especially in the production of bolts. It is designed to shape metal wire or rod into bolts or screws through a process known as cold heading. The high-speed capability of these machines allows for increased productivity and cost-effectiveness in the production process. These machines are typically used in mass production settings where a high volume of bolts or screws needs to be produced quickly and efficiently. High Speed 3 Die 3 Blow Bolt Heading Machine play a crucial role in industries such as construction, automotive, and manufacturing, where the demand for fasteners is high.

Processing Object: Metal
Molding Style: Forging
Molding Technics: Gravity Casting
Application: Furniture Parts
Machining: CNC Machining
Material: Iron



Precision and Productivity

Designed for high-speed manufacturing, this bolt heading machine maintains outstanding accuracy, producing 100-180 pieces per minute. The automatic centralized lubrication and integrated water cooling systems enhance durability and minimize maintenance downtime, ensuring peak operational efficiency in demanding production environments.


Advanced Technology and Control

Equipped with a PLC-controlled system, touchscreen HMI interface, and the legendary reliability of Siemens or equivalent main motors, the machine boasts modern automation and user-friendly controls. Remote diagnostics and connectivity options facilitate quick troubleshooting, helping you minimize unplanned stops and maximize throughput.


Versatile and Robust Design

The HS3D3B-120 models 3-die, 3-blow configuration handles steel wire diameters from 4 mm to 12 mm with ease. Its heavy-duty frame, quick die change (less than 20 minutes), and comprehensive safety features make it suitable for bolt and fastener manufacturers seeking performance and operational reliability.

FAQs of High Speed 3 Die 3 Blow Bolt Heading Machine:


Q: How does the 3 Die 3 Blow system improve bolt production?

A: The 3 Die 3 Blow system forms bolts with greater dimensional accuracy and strength by applying three sequential blows, ensuring uniform material flow. This results in high-quality, precise bolts suitable for demanding industrial applications.

Q: What types of materials can be processed on this machine?

A: The machine is engineered primarily for steel wires with diameters between 4 mm and 12 mm, making it ideal for manufacturing bolts, fasteners, and other cold-headed components from a range of steel grades.

Q: When should the tooling be changed, and how long does it take?

A: Tooling should be changed based on wear, production batch changes, or when switching bolt sizes. The quick die change system allows experienced operators to replace tooling in under 20 minutes, minimizing downtime.

Q: Where can this machine be installed, and what are its space requirements?

A: This automatic bolt heading machine is suitable for installation in industrial manufacturing facilities. It requires a floor area of approximately 4100 mm x 1300 mm, with a height clearance of 1600 mm and a stable power supply (380V/415V, 50/60 Hz, 3 phase).

Q: What processes are controlled by the operator panel?

A: The touchscreen HMI enables operators to set production parameters, monitor real-time performance, manage diagnostics, and facilitate remote troubleshooting, all under the governance of a PLC-controlled system.

Q: How does the safety system protect the operator and machine?

A: Safety is ensured with features such as an emergency stop button and overload protection, which immediately halt operations in case of abnormalities, thereby safeguarding both personnel and machine components.

Q: What are the main benefits of choosing this bolt heading machine?

A: Key benefits include exceptional production speed, high precision (0.01 mm), low noise, quick die change, advanced control interface, and robust construction. These features collectively improve productivity, reduce downtime, and enhance product quality.

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