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Precision Straightener for Metal Stamping

Precision Straightener for Metal Stamping Specification

Material
High-grade Steel

Power
2.2 kW

Voltage
380 V

Dimension (L*W*H)
1200 x 600 x 1100 mm

Application
Metal Stamping Process

Accessories
Control Panel, Feeder Rollers

Roller Diameter
50 mm

Noise Level
<75 dB

Straightening Speed
up to 18 m/min

Operation
Automatic

Control System
PLC Controlled

Max Material Width
300 mm

Color
Industrial Grey & Yellow

Thickness Range
0.2 mm - 2.2 mm

Roller Material
Hardened Alloy Steel

Weight
900 kg

Precision Straightener for Metal Stamping Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID), Telegraphic Transfer (T/T)

Main Export Market(s)
Asia, South America, Middle East

Main Domestic Market
All India

About Precision Straightener for Metal Stamping

1. This series of straightening machine is specially designed for thin materials such as stainless steel, copper, iron, and aluminum, which can achieve perfect leveling effect.

2. The uncoiling and leveling machines are integrated, saving space, fast and convenient operation, double frequency conversion speed regulation and more stable operation.

3. All straightening wheels are made of SUJ2 imported material, heat treated with HRC60 , then plated with hard chromium and ground to ensure the uniformity of hard chromium layer and the cylindricity tolerance of each shaft.

4. The correction and adjustment of the machine adopts a floating four-point balance fine adjustment device with a dial indicator, which can be found and leveled quickly.

5. In addition to the upper and lower correction rollers, the correction auxiliary wheel can be installed inside the correction machine to prevent the correction roller from bending and deformation due to excessive pressure, strengthen the correction strength and service life of the correction roller, and improve the requirements of plate surface flatness.

6. The upper and lower rollers of the machine adopt universal joints and gears with full transmission to avoid the disadvantages of power loss and scratching the material surface caused by the passive rotation of the rollers on the conventional machine.

7. The correction speed is controlled by the frequency converter and can be adjusted freely in combination with the feeding speed.

(The price of the website platform is not the actual quotation, please contact us for the specific quotation according to your products and suitable machine models)

High-Precision Metal Straightening

Achieve consistently flat and flawless metal strips with the advanced Precision Straightener. Engineered for metal stamping applications, the machine's robust build and hardened alloy steel rollers handle various metal grades with ease. Its high throughput and automatic control ensure optimal performance for manufacturers, exporters, and traders alike. The compact design fits seamlessly into industrial setups without occupying excessive space.

User-Friendly Automatic Operation

With PLC-controlled automation and an integrated control panel, operators can easily modify straightening parameters for different thicknesses and material types. The inclusion of feeder rollers ensures smooth material handling and minimizes manual intervention, making the process efficient and reducing the risk of user error. Low operational noise levels further enhance workplace comfort and productivity.

FAQ's of Precision Straightener for Metal Stamping:

Q: How does the PLC control system improve the straightening process?

A: The PLC (Programmable Logic Controller) control system automates the adjustment and monitoring of roller settings, material feed, and straightening speed, allowing for precise and repeatable results with minimal manual oversight. This enhances the efficiency and consistency of the metal straightening process.

Q: What types of material and thickness can this straightener handle?

A: This machine is suitable for high-grade steel and can process metals with a thickness ranging from 0.2 mm to 2.2 mm. Its robust construction and hardened alloy steel rollers enable it to accommodate a wide spectrum of metal stamping materials used in different manufacturing industries.

Q: When should I use this precision straightener in the metal stamping workflow?

A: The straightener should be used prior to the stamping process to ensure that all metal strips are completely flat and uniform. Straightening the metal before stamping maximizes accuracy, reduces defects, and extends the lifespan of stamping dies.

Q: Where is this machine commonly installed or used?

A: The precision straightener is typically installed in metal stamping plants, sheet metal fabrication lines, and industrial production facilities where precise flatness is critical to component quality. Its compact footprint allows flexible integration into existing production environments.

Q: What benefits do the hardened alloy steel rollers offer?

A: Hardened alloy steel rollers provide exceptional wear resistance and durability, ensuring long-lasting performance even with continuous industrial use. This material choice minimizes maintenance needs and maintains consistent straightening quality over time.

Q: How do the included feeder rollers and control panel enhance usage?

A: Feeder rollers facilitate seamless material flow through the straightener, reducing manual handling and improving operating speed. The intuitive control panel lets users quickly adjust key parameters for different jobs, supporting flexible and efficient production.

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